LED compatible turn signal Flasher
Posted: Mon Oct 24, 2016 9:54 pm
If you converted over to LED turn signals, it didn't take long to find that the stock Pinz flasher doesn't work well.
These are thermal flashers where flash rate is a function of the number of bulbs. This is why there is a higher
flash rate when you turn on the Hazard switch. With LED the load is small compared to bulbs, so it may flash
very slowly or not at all.
Maybe you did what I did and replaced the stock flasher with one from SAV which is an 24V electronic flasher
which is not load sensitive. In principle this should work fine for LED loads -- well sort of
It turns out that that these electronic Flashers will trip with EXTREMELY low current at it's output terminal, well below
the current of even one small LED. I was able to get one electronic flasher to flash with a 27K Ohm resistor tied to the
output terminal which is about 1 milliampere of current -- not much.
So here's the problem with electronic flashers in the Pinz! There is some degree of leakage current in the Pinz circuit
and wiring, from the Hazard unit, older sockets and terminals, collectively throughout the system -- very tiny but enough
that these sensitive flashers false trigger with the turn switch in the neutral position -- the flasher flashes, and the turn
pilot light goes on at a rather low flash rate but it is annoying to hear and see the light. Turn the turn indicator left or right
the primary signal lights work just fine as the vastly higher load of the actual LEDs swamps out this annoying effect.
I ran into someone else with exactly the same problem and I hard of several others who have experienced this as well.
I tried a flasher I picked up off of eBay and it behaves the same way, all the manufacturers tend to clone a common
design so some are just going to be sensitive to leakage and not work properly. Ah! But there is simple fix.
What I did was to compensate for the leakage, you can do this by adding a resistor between the +V (49) terminal of the
flasher to the Output terminal (49A). The value I used was 4.7K Ohms 1/4W -- that did it. Basically it desensitizes the
flasher to low leakage but this resister is not so low it effects the actual turn signals since it's only 6 milliamperes.
A trip to Fyr's for a cheap resistor -- salvaged the flasher.
These are thermal flashers where flash rate is a function of the number of bulbs. This is why there is a higher
flash rate when you turn on the Hazard switch. With LED the load is small compared to bulbs, so it may flash
very slowly or not at all.
Maybe you did what I did and replaced the stock flasher with one from SAV which is an 24V electronic flasher
which is not load sensitive. In principle this should work fine for LED loads -- well sort of

It turns out that that these electronic Flashers will trip with EXTREMELY low current at it's output terminal, well below
the current of even one small LED. I was able to get one electronic flasher to flash with a 27K Ohm resistor tied to the
output terminal which is about 1 milliampere of current -- not much.
So here's the problem with electronic flashers in the Pinz! There is some degree of leakage current in the Pinz circuit
and wiring, from the Hazard unit, older sockets and terminals, collectively throughout the system -- very tiny but enough
that these sensitive flashers false trigger with the turn switch in the neutral position -- the flasher flashes, and the turn
pilot light goes on at a rather low flash rate but it is annoying to hear and see the light. Turn the turn indicator left or right
the primary signal lights work just fine as the vastly higher load of the actual LEDs swamps out this annoying effect.
I ran into someone else with exactly the same problem and I hard of several others who have experienced this as well.
I tried a flasher I picked up off of eBay and it behaves the same way, all the manufacturers tend to clone a common
design so some are just going to be sensitive to leakage and not work properly. Ah! But there is simple fix.
What I did was to compensate for the leakage, you can do this by adding a resistor between the +V (49) terminal of the
flasher to the Output terminal (49A). The value I used was 4.7K Ohms 1/4W -- that did it. Basically it desensitizes the
flasher to low leakage but this resister is not so low it effects the actual turn signals since it's only 6 milliamperes.
A trip to Fyr's for a cheap resistor -- salvaged the flasher.